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2
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- Rigging a Module to Hoist
- Determining the Center of Gravity of the Module to Lift
- Hoisting the Module
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3
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- Single most important job of a crane operation is rigging the load
- Poor rigging could result in personal injury, property damage, or other
serious hazards
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4
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- Do not use
- Synthetic webbing slings with:
- Abnormal wear, torn stitching, broken or cut fibers, or discoloration
or deterioration.
- Steel chain slings with:
- Cracked or bent links, hooks, or other components.
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5
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- Do not use
- Wire rope slings with:
- Kinking, crushing or other distortions
- Evidence of heat damage, cracks, deformations, or worn end attachments
- Randomly broken wires
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6
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7
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8
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- Do not use wire rope if:
- In any length of 8 diameters,
the total number of visible broken wires exceeds 10 percent of the
total number of wires.
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9
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10
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- Wire rope measured across strand crowns
- Remove if reduction is 5% or more of the original diameter
- Abrasion
- Corrosion
- Inner broken wires
- Rope stretch
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12
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13
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18
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19
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20
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- Determine the proper size for slings and components based on box weight
and sling angles.
- As the sling angle decreases, the load on the sling legs increases.
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21
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- Protect slings from damage with padding
- Use sufficient size and strength
- Also protects home from damage
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23
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- Padding for slings can either be homemade or commercially bought
- Homemade
- Wood blocks
- Metal pipe, cut in half lengthwise
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25
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26
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27
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28
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29
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- Operate saw according to manufacturer’s instructions.
- Always cut at waist level or below
- Do not wear loose fitting clothing
- Properly sharpen and lubricate blade
- Shut off saw or engage chain break when walking over uneven terrain.
- Gas powered chainsaw must have a protection device to minimize kickback
- To avoid kickback, do not saw with the tip
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30
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31
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32
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- Before lifting module make sure all items are secure within the module
to prevent them falling out during lift
- Shingles
- Appliances
- Tools
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33
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- A load is stable when the hook is directly above the center of gravity.
- Estimate center of gravity
- Lift load just enough to get off the ground.
- Check the tilt of the load.
- Correct the balance if needed
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34
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35
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36
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- The central consideration in preparing the site for a modular set is the
crane.
- The crane operator determines whether the site is unsafe he can call
off the set.
- Provide easy access and a level crane pad as close to the foundation as
possible.
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37
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38
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- Specific requirements for cranes use on site are:
- 30-foot wide area for crane and module(s) depending on the size
of box;
- Appropriate and close location with reference to
foundation;
- Additional cribbing may need to be provided by the builder;
- Site graded and hard-packed.
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39
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- 30 foot wide area for crane to sit
- As close to foundation as possible
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40
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41
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- Blocking Spreads out the load so the supporting surface can support it.
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42
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- Blocking Transmits the load without bending or breaking.
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44
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45
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- Long wood blocks bolted together.
- Bolting together blocking prevents the blocking from shifting under the
weight of the outriggers.
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46
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47
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48
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- Method 1
- Area of outrigger pad ( ft2 ) x 3 = Blocking area
- Method 2
- Capacity of crane (tons) / 5 = Blocking area
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49
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- What should the blocking area be :
- Method 1: If the outrigger pad is 3.5 ft2
- 3.5 square feet X 3 = 10.5 ft2
- Method 2: If the capacity of crane is 75 tons
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50
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- Cranes should be operated by only trained and qualified personnel.
- Depending on which state your in you may require crane operator’s
certification.
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51
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52
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- The load chart specifies the rated (maximum) capacity of the crane for
every possible configuration and situation.
- It also specifies the operation limitations and the conditions necessary
for safe operation.
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53
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- Most cranes used in residential modular sets are rated from 75 to 90
tons.
- The weight of a typical box, with materials that have been
“shipped-loose,” is about 45 lbs. per square foot.
- A 14- by 40-foot box (560 square feet) weighs weigh about 13 tons.
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54
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55
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56
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- Several factors are considered when calculating load capacity:
- Load radius
- Boom length
- Parts of line
- Quadrant of operation
- Boom angle
- Weight of load, attachments, handling devices
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57
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- Off-level
- Wind hazard
- Eccentric reeving
- Swing out
- Side loading
- Impact loading
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58
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59
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60
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- Blocks that are not symmetrically reeved will tilt
- When a hoist line runs on the center sheeve, torque is minimized or even
eliminated
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61
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- Swinging the load forward
- Causes operating radius to increase
- Reduction in capacity
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62
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63
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- Rapid acceleration and deceleration
- Can increase the effective load on the crane to 2 times the actual
weight
- To prevent impact loading or shock loading:
- Start and stop crane slowly
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64
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- Remove all flammable or combustible objects away from the crane.
- All employees should be kept clear of all loads to be lifted and those
suspended
- Maintain at least a 10 foot distance from overhead lines.
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65
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66
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67
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68
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- Do not move a load over people.
- Do not work under a suspended load unless the load is sufficiently
supported.
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69
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70
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- Center the hook over the load to keep the cables from slipping and
prevent the load from swinging.
- Use a tag line when moving long distances
- Plan and check travel path for obstructions
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71
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- Electrocutions
- Electrical shock
- Fires
- Falls
- A result of contact with line
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72
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73
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74
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- Survey the area before work begins for the presence of overhead wires
- Never assume an overhead wire is safe to touch
- Don’t touch a fallen overhead power line
- Maintain at least a 10 foot distance from the power line during all
activities
- An employee should be designated to monitor the cranes proximity to
power lines
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75
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- Volts
- <50 kV
- 200 kV
- 350 kV
- 500 kV
- 650 kV
- 800 kV
- Distance from
- Power Line
- 10 Feet
- 15 Feet
- 20 Feet
- 25 Feet
- 30 Feet
- 35 Feet
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76
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- Current can flow outward through the ground in a ripple effect from the
equipment in contact with the power line.
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77
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- Don’t panic
- Stay at controls
- Try to move boom away from line
- If you must get out of machine:
- Jump clear and don’t touch machine while on ground.
- Keep feet together and hop away or shuffle your feet until you have
cleared area.
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78
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- If a co-worker contacts a power line do not try to rescue them or you
could be shocked too.
- Do not touch any equipment that is in contact with live power lines
- Contact the power company to check whether lines are live
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79
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80
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- Rigging a Module Properly is vital to a safe lift and placement of the
home.
- Modular home installers must understanding proper rigging techniques and
safe and proper use of equipment.
- Personal Protective Equipment is required during this activity
- The crane operator must ensure that the crane can safely lift the module
and that the site is adequate to sustain the crane and outriggers.
- A safe distance from overhead powerline must be maintained.
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